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DIGITAL PRINTED EVA INTERLAYER FILM FOR LAMINATED GLASS ARCHITRECTURAL WINDOWS.pdf

DIGITAL PRINTED EVA INTERLAYER FILM FOR LAMINATED GLASS ARCHITRECTURAL WINDOWS.pdf Download this file

DIGITAL PRINTED EVA INTERLAYER FILM FOR LAMINATED GLASS ARCHITRECTURAL
WINDOWS.pdf

curve bent glass laminating machine oven -silicone vacuum bag

If you are looking for any glass products in China, or need any help of glass(specially laminated glass, smart glass) in China, just send an email to [ [email protected] ] , and you will get the answers of what you need in 24 hours.

How to Use Wood Door Vacuum Filming Machines(Vacuum Laminating Machine/Vacuum Press Machine) Correctly

Wood Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum
Press Machine Vacuum Filming Machine
www.ucolin.com

+Wood Door Vacuum Laminating Machine Press Machine
1-Two working tables and two independent Vacuum Filming Systems
2-Operate both automatically and manually

-Features of Vacuum Filming Machine:
1-This Vacuum Filming Machine bears two working tables and two
independent Vacuum Filming Systems.
2-Vacuum filming can be operated both automatically and manually.
3-The high efficiency, fast finishing, stable laminating, smoothing
surface and reasonable structure are its features.
4-The operation and maintenance are simple. The Vacuum Filming Machine
is the ideal working equipment for making furniture, cabinets,
decorative materials, works of art, advertisements, sound boxes
industry.

-Application Range of the Wood Door Vacuum Laminating Machine:
The Wood Door Vacuum Laminating Machine is the suitable for using in
the industry of doors, furniture, wooden cabinet, sound box,
decorative material, building material, work of arts and
advertisement.

+Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum Press Machine
-Product use: The silicone sheet is for Vacuum Filming Machines(Vacuum
Laminating Machine/Vacuum Press Machine)

-Common specifications: 2*1350*2750, 3*1600*3000, Special
specifications of silicone sheet can be customized.

-Product features: silicone sheet is produced with advanced techniques
and special equipment, large drum-type vulcanization unit , so the
silicone sheet owning the high tear-resistant, high level of
stability, a good evenness and reliability, and its heat resistant up
to 250℃.

-Standard dimensions of Silicone Sheet:
1-common thickness:2mm,3mm
2- maximum width: up to3800mm, without split joint
3-any length
4- common color: grey transparent
5-excellent elasticity
6-longtime flexibility

-Technical index of Silicone Sheet:
Tensile strength
(Mpa) Tearing strength
(N/mm) Hardness
(Shore A) Breaking extensibility % Color
Pattern

9.0 32 50~70 650 Grey transparent Two sides smooth

+UCOLIN SILICONE TECH
(1)-Silicone Vacuuming Bag for EVA Glass Laminating Machine/Privacy
Glass Laminating
(2)-Silicone Sheet for EVA Glass Laminating Machine
(3)-Silicone Bag for PVB Glass Laminating Auto-clave
(4)-Silicone Rubber Sheet for Solar Cell Module Laminating Machine
(5)-Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum
Press Machine Vacuum Filming Machine
Contact Us: [email protected] / www.ucolin.com
[email protected]/ [email protected]

+ How to Use Wood Door Vacuum Filming Machines(Vacuum Laminating
Machine/Vacuum Press Machine) Correctly

1-Before you use Wood Door Vacuum Filming Machines(Vacuum Laminating
Machine/Vacuum Press Machine), please check if the machine turning
part is all well installed.
2-Clean the table of Wood Door Vacuum Filming Machines(Vacuum
Laminating Machine/Vacuum Press Machine)
3-Prepare the materials you need.
4-Adjust temperature and time based on the vacuum filming thickness.
5-If you laminating small pieces together, make sure the distance is
long enough for vacuuming.
6-Before starting heat, make sure worker’s hands are off.
7-Don’t let people stand around the machine when machine is working.
8-Don’t put things on heating mantle of Wood Door Vacuum Filming
Machines(Vacuum Laminating Machine/Vacuum Press Machine).
9-If machine go wrong, turn off power of Wood Door Vacuum Filming
Machines(Vacuum Laminating Machine/Vacuum Press Machine) immediately.
10-Make sure the people who repairs the Wood Door Vacuum Filming
Machines(Vacuum Laminating Machine/Vacuum Press Machine) is killed.

All rights reserved by UCOLIN SILICONE TECH
(1)-Silicone Vacuuming Bag for EVA Glass Laminating Machine/Privacy
Glass Laminating
(2)-Silicone Sheet for EVA Glass Laminating Machine
(3)-Silicone Bag for PVB Glass Laminating Auto-clave
(4)-Silicone Rubber Sheet for Solar Cell Module Laminating Machine
(5)-Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum
Press Machine Vacuum Filming Machine
Contact Us: [email protected] / www.ucolin.com
[email protected]/ [email protected]

Double Edging Machine Glass wave beveling machine Glass edging & mitering machine(

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GLASS MANUFACTURER MAIN PRODUCT （主要产品）
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Name: BT11.325E
ID: BT11.325E
Views : 192

Name: Wave261M
ID: Wave261M
Views : 169

This machine is able to produce wave bevel on flat glass. It can also produce normal bevel.
It adopts Panasonic servomotor and cycloid pinwheel decelerator, the transmission speed is very stable and of high precision, which guarantee the good wave shape.
Control system use Mitsubishi PLC control unit.
The main working parameters are set and displayed through an operator interface.
Spindles are driven by high precision ABB motors.
This machine offers 6 basic waveforms of different wavelength, which can meet the different requirements of the customers.

Spindles: 9 heads.
Type of Wave: 6 kinds (30,36,45,60,90,180)
Speed: 0.3-3m/min
Bevel angle : 0°-15°
Max. bevel width: 25mm
Min. glass size: 150mmX150mm
Glass thickness: 4mm-12mm
Total power: 18KW AC 380V±10%/50Hz±2%
Overall Dimension: 6.5mX1.1mX2.2m
Total weight; 3200Kg

Name: DJ9.45P
ID: DJ9.45P
Views : 66

Name: SM22.45
ID: SM22.45
Views : 137

Double Edging Machine(1) Glass wave beveling machine(1) Glass straight line beveling machine(5) Glass edging & mitering machine(4) Glass straight line edging machine(7) Glass straight line round grinding machine(1) Shaped glass edging & beveling machine(2) Glass drilling machine(1) Browse similar products Name: SM22.45
ID: SM22.45
Views : 137

NoteThis machine adopt PLC control and operator interface. The Screen shows every detailed parameters of glass. The two conveyor belts are driven by two high precision servo motors. The synchronism of transmitting is very high. The torsion of output keeps the constant. The mobile grinding section moves along linear twin ball bearing guide. The transmission is implemented through twin ball bearing lead screws, which is driven by motor with break.
The raise/drop of upper tracking system and upper arris motors are driven by motors. It can be set automatically according to different glass thickness input.
The polishing wheel is operated by air, which can move forwad/back according to glass position.
This machine use high precision low vibration ABB motor.
This machine adopt timing belts transmission.
The machine equipped a auto lubrication pump, which lubricate the lead screw..
Working speed adjustment through Frequency inverter.

Spindles: 22 heads.

Min. glass width: 260mm

Max. glass width: 4500mm

Glass thickness: 3mm-30mm

Working Speed: 0. 5m-7m/min

Speed of width adjustment 0-1400 mm/min

Total power: 50KW

Working Air pressure 0.15～0.8MPa

Outer dimension 5301×4421×1606 mm

Name: ZYD13
ID: ZYD13
Views : 90

The machine is suitable for grinding and polishing inner & outor edge of shape glass. By changing grinding wheel of different shape, flat edge with arris, pencil edge, bevel edge and OG edge can be processed. The height of spindle can be adjusted easily. The pneumatic cylinder makes it possible that round and simple shape glass can be processed automatically.
This machine has another feature that the grinding spindle can rotate up to 90 degree at vertical plane. It is especially convenient to process the peripheral edge of the bending glass such as washing basin.

Angle of spindle: 0°- 90
Max. bevel width: 40mm
Bevel angle: 0°- 45°
Glass thickness: 3mm-30mm
Glass rotation diameter: 400-1400mm
Min. inner circle diameter: Ø40mm
Rotation speed of glass: 0.5-4.5 r/min
Total power: 2.2KW
Overall Dimension: 1.5mX1.5mX1.6m
Weight: 500Kg

Name: ZK80
ID: ZK80
Views : 144

This machine adopt time relay controller and oil buff technology. The centering of drill hole can be positioned by means of mechanical method or laser. Pneumatic clamper grip glass with adjustable pressure. The machine has two working status: manual & automatic. In manual mode, the machine only work one cycle. In automatic mode, the machine works continuously. The machine is featured by its high working efficiency, low glass damage and easy operation.

Diameter of drilling hole: 4-100mm
Glass thickness: 3-30mm
Total Power: 2.2Kw
Drill speed 850r/min, 1400 r/min, 2300 r/min
Max. distance of drill hole center to frame 1000mm
Weight: 850kg
Overall dimension: 1.7mx1mx1.6m

Name: ZDM12.325(14.325)
ID: ZDM12.325(14.325)
Views : 118

This machine is able to grind / polish bottom edge and different miter edge with 10-50 degree variable angle, with front and back seaming .
Control system use Mitsubishi PLC control unit, Operator’s interface display the angle, miter width and other relevant parameters, all parameters can be changed throught touch panel
Amperometers allow to check the wheel absorption and their functioning.
Spindles are driven by high precision ABB motors.
Conveyors: the machine adopt chainless rolling transmitting system, which consists of three bearings rolling along high precision tempered steel guides, the movement of glass is very stable.
The processed glass surface is very bright and smooth, approaching to the original glass surface. This machine is also featured by wide processing range and easy operation.

Grinding Speed : 0.1-3.8m/min
Miter Angle: 10°-50°
Grinding Depth: 3mm
Max. arris width: 2.5mm
Min.glass Size : 30*30mm*8mm
Glass thickness: 3mm-25mm
Total power: 24.6KW
Overall Dimension: 8.0m*1.2m*2.7m
Total Weight: 5800Kg

Name: ZDM10.45G
ID: ZDM10.45G
Views : 164

This machine has 6 motors which can process glass bottom edge and front arris(0-45 degree), with 2 motors for front seaming and 2 motor for rear seaming.
This machine use BEARING CONVEYOR SYSTEM. It is suitable for small glass (40mmx400mm) and heavy glass(4mx4m) processing.
The machine has a glass thickness protection mechanism. When wrong thickness glass is put in the machine. The machine will stop automatically. This protects the bearings from crushing.
The machine adopt PLC control and operator interface.
The front conveyor movement is motorized. It can be adjusted through electrical button on working panel. The thickness is displayed on the screen. There is also a mechanical readout to show glass thickness.
The working speed can be adjusted via the stepless regulator.
The wheels tank for the variable angle 6 wheels use rotating system.
The processed glass surface is very bright and smooth, approaching to the original glass surface. This machine is also featured by wide processing range and easy operation.

Grinding Speed : 0.4-3.8m/min
Variable Angle: 0°-45°
Grinding Depth: 3mm
Max. arris width: 2.5mm
Min.glass Size : 30*30mm*8mm
Glass thickness: 3mm-25mm
Total power: 20KW
Overall Dimension: 9.0m*1.0m*2.5m
Total Weight: 5000Kg

Name: YDM7.319 YDM 6.319
ID: YDM7.319 YDM 6.319
Views : 90

The machine produce round edge, OG edge, and other profile edge on flat glass.
Front rail can be manually moved in parallel to adapt to different glass thickness.
Working speed is adjustable through speed regulator.
Amperometers allow to check wheel absorption and therefore it’s correct functioning.
When grinding the round edge, the two front seaming wheels can remove arris of glass, which reduce the work of rear peripheral wheels, prolong the peripheral wheel’s life time and increase grinding speed.

Spindles:7
Glass thickness: 3mm-19mm
Grinding Speeding: 0.8m-4m/min
Min.glass width: 80mm
Glass thickness: 3mm-19mm
Grinding Speeding: 0.8m-4m/min
Total Weight: 2500Kg
Total power: 15KW
Base Dimension: 6.6m*1m*2.5m

Name: BT371C
ID: BT371C
Views : 113

This machine is designed for grinding/polishing bevel edge, with bottom edge grinding.
This machine adopt PLC control and operator interface (touch panel). The motors can be moved as a group. The parameters can be changed though operator interface. The machine can adjust itself according to the parameter input.
Conveyors use chain transmitting system which consist of anti-friction rubber griping pads with reinforced sheet steel bone. This structure guarantee glass is stably moved. The working precision is high.
Synchronous tooth belt are used in loading and unloading arms to carry glass, which has a stable transportation.
Front rail is driven by motors and move in parallel to adapt to different glass thickness.
Working speed is adjustable by stepless regulator, which offer a wide range of speed selection.
Spindles are driven by high precision ABB motors.
This machine is easy to operate and have a good function.

Spindles: 11 heads.
Speed: 0.75m-3.9m/min
Max. bevel width: 50mm
Bevel angle: 0°-25°
Min. glass size: 100mmX100mm
Glass thickness: 3mm-19mm
Total power: 22.5KW
Total dimension: 7.6mX1.2mX2.6m
Weight: 5000Kg

Name: BT371A
ID: BT371A
Views : 83

This machine is designed for grinding/polishing bevel edge, with bottom edge grinding.
Conveyors use short joint & big roller chain transmitting system to transmit glass, the transmission is very smooth..
Synchronous tooth belt are used in loading and unloading arms to carry glass, which has a stable transportation.
Front rail is driven by motors and move in parallel to adapt to different glass thickness.
Working speed is adjustable by stepless regulator, which offer a wide range of speed selection.
Working speed, bevel angel and glass thickness appear on digital display.
Grinding spindles are directly connected with high precision ABB motor.
This machine is featured by high efficiency and precision, stable quality, easy operation and low wear.

Name: BT262E
ID: BT262E
Views : 130

The machine performs bottom edge grinding/ polishing on flat glass. This machine can process small glass of 25mmx25mm. The finish of glass is very shining.
Conveyor adopt chainless rolling transmitting system, which consists of three bearings rolling along high precision tempered steel guides, the movement of glass is very stable.
Spindles are driven by high precision motors.
Basement and frame are made of cast iron to ensure stability and solidity
Working speed is adjustable through speed regulator.
Working speed and glass thickness appear on digital display.

Spindles: 10 heads.
working Speed: 0.5m-4m/min
Grinding depth: 3mm
Max. arris width: 2.5mm
Glass thickness: 3mm-25mm
Min. glass Size: 25mmX25mmX8mm
Total Power: 21 kw
Overall Dimension: 7.5mx1.5mx2.3m
Total Weight: 4000kg

Name: BT261S
ID: BT261S
Views : 102

This machine is designed for grinding/polishing glass bevel, fine grinding bottom edge of flat glass. The front and back conveyor consist of anti-friction rubber pads which use reinforced sheet steel with strong rigidity as the base, this structure guarantee glass is stably moved and have a very high grinding precision. Transmitting speed can be adjusted by stepless regulator, which offer a wide range of speed selection. This machine is easy to operate and have a good function.

Spindles: 9 heads.
Speed: 0.3m-3m/min
Max. bevel width: 30mm
Min. glass size: 100mmX100mm
Glass thickness: 4mm-15mm
Bevel angle: 0°-15°
Total power: 21 KW (380V 50Hz)
Total dimension: 6.4mX1.1mX2.2m
Weight: 3200Kg

Name: BT261D(361D)
ID: BT261D(361D)
Views : 160

This machine is designed to make bevel on both small glass and big glass. The back conveyor track can be moved up and down according to glass size. For small glass size, the back conveyor track can be moved upward. For big glass size, the back conveyor track can be moved downward, it adopt PLC control and operator interface. The Screen can show glass thickness, bevel angle, bevel width and back track height.
Conveyors use big roller chain transmitting system, glass griping pads has design for working small glass, it is changeable after wear off. This structure guarantee glass is stably moved. The working precision is high.
Use high precision low vibration ABB motor, specially for beveling machine.
Working speed adjustment through speed regulator, manually.

Spindles: 9 heads.10 heads
Speed: 0.3m-3m/min
Max. bevel width: 40mm
Min. glass size: 30mmX30mm
Glass thickness: 4mm-15mm
Bevel angle: 0°-25°/ 0°-45°
Total power: 21 KW (380V 50Hz)
Total dimension: 6.7mX1.1mX2.2m
Weight: 5000Kg

Name: BT261C
ID: BT261C
Views : 147

This machine adopt PLC control and operator interface. The Screen shows every detailed parameters of glass.
The two conveyor belts are driven by two high precision servo motors. The synchronism of transmitting is very high. The torsion of output keeps the constant.
The mobile grinding section moves along linear twin ball bearing guide. The transmission is implemented through twin ball bearing lead screws, which is driven by motor with break.
The raise/drop of upper tracking system and upper arris motors are driven by motors. It can be set automatically according to different glass thickness input.
The polishing wheel is operated by air, which can move forwad/back according to glass position.
This machine use high precision low vibration ABB motor.
This machine adopt timing belts transmission.
The machine equipped a auto lubrication pump, which lubricate the lead screw..
Working speed adjustment through Frequency inverter.

Spindles: 22 heads.
Min. glass width: 260mm
Max. glass width: 4500mm
Glass thickness: 3mm-30mm
Working Speed: 0. 5m-7m/min
Speed of width adjustment 0-1400 mm/min
Total power: 50KW
Working Air pressure 0.15～0.8MPa
Outer dimension 5301×4421×1606 mm

Name: BT252E
ID: BT252E
Views : 98

The machine performs bottom edge grinding/ polishing on flat glass, with arris grinding.
Conveyor adopt chainless rolling transmitting system, which consists of three bearings rolling along high precision tempered steel guides, the movement of glass is very stable.
Control system adopt Mitsubishi PLC control unit, which has automatic and manual control functions,
The main working parameters are set and displayed through an operator interface.
Working speed is electronically adjustable.
Amperometers allow to check wheel absorption and therefore it’s correct functioning.
Spindles are driven by high quality ABB motors.

Spindles: 9 heads.
working Speed: 0.1m-3.8m/min
Grinding depth: 3mm
Max. arris width: 2.5mm
Glass thickness: 3mm-30mm
Min. glass Size: 25mmX25mmX8mm
Total Power: 19.85kw
Overall Dimension: 8.0mx1.2mx2.0m
Total Weight: 5700kg

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GLASS MANUFACTURER PRODUCT LIST
======================================
Double Edging Machine(1)

Glass wave beveling machine(1)

Glass straight line beveling machine(5)

Glass edging & mitering machine(4)

Glass straight line edging machine(7)

Glass straight line round grinding machine(1)

Shaped glass edging & beveling machine(2)

Glass drilling machine(1)

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GLASS MANUFACTURER CONTACT INFO
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OVERSEAS SALES DEPARTMENT

Tel :+86 757 23817163

Fax :+86 757 23319778
Address: Dadu industrial zone, Wendeng Road, Chencun Town, Shunde, Foshan City, P.R.C

E-mail: [email protected]

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GLASS MANUFACTURER COMPANY PROFILE
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ZXM glass Machinery co.,ltd was found in 2001, Through these years, ZXM has grown into a company owning 160 staff and production capacity of 1000 machine per year. From the foundation of the company, ZXM has been concentrating on developing glass grinding machine, and specially developed 5 series, over 20 different models. The new products are constantly being developed.

Thanks to years of accumulation in glass grinding technology, ZXM has been acknowledged as a professional supplier for glass grinding machine by customer in local and abroad.

In addition to standard products, ZXM Also provide special product design service for customer.

EVA LAMINATED GLASS COLORED ETHYLENE VINYL ACETATE FILM INTERLAYER-SILICONE BAG VACUUM

Architecture Mechanical frames System Sensors

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GLASS MANUFACTURER MAIN PRODUCT
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Quality and Control Systems (QCS) -Architecture

Scantech quality and control systems (QCS) are manufactured with open architecture and modular equipments or devices that communicate through an Ethernet TCP / IP network.

“Open” means that Scantech equipments are designed to freely communicate with customer computers and systems.

Scantech concept of modularity is based on the following three (3) main characteristics:

1. The equipment must be independent and self-sufficient. This means that it completely fulfills the task for which it’s been designed to perform.
2. The equipment modules can flexibly be assembled in the order that achieves the best configuration that suits the customer’s application.
3. The equipment itself is designed in a modular fashion.

Independence and self-sufficiency:

This is a very stringent requirement because it sets a specific task to each device. This implies that each device is equipped with its own intelligence (computer). It also minimizes external wiring, that is to say, there are only power and network connections. Examples:

The scanner’s function is to measure. It must therefore produce accurate measurements by itself, with the correct physical units, useable by other QCS equipments, or by the customer.
The control system function is to compute set-points and to apply them.
The function of an operator interface is to drive a QCS system. It must therefore display measurement data, accept commands, display status and reports. But in no case, be involved in the manufacturing process or in the measurement computations.

Assembly of the modules:

The Scanners, Control Systems, and User Interfaces must be able to be assembled in any quantity for different network topologies.

Equipment Modularity:

The equipments themselves must be designed as an assembly of sub-modules in order to achieve a high level of standardization.

Openness:

Each device must be equipped with configurable communication ports and also be able to support major market standards for the data exchange such as OPC.

These aforementioned qualities provide Scantech customers with very important benefits:

Reliability: Is the result of the high level of standardization.
Ease of maintenance: In addition to component standardization, it is a direct result of the segmentation and distribution of tasks.
Reduction of spare parts stock.
Scalability: Our approach allows easily the addition of new equipment to any initial configuration.
Long term sustainability: Is also a direct consequence of the modularity of the equipment.

Scantech offers three main types of equipment:

1. Scanners, whose task is to provide the necessary measurement data needed to control the manufacturing process and to determine the quality of produced materials.
2. Control Systems, whose function is to drive the manufacturing line so that the production parameters measured are within the customer defined tolerances of quality.
3. User Interfaces (such as operators, production supervisor, maintenance staff or quality manager… ) drive the scanners and control systems (commands, parameters, status…) and display quality parameters in real time. They also provide statistical processing, reporting, and archiving amongst a lot of other functions.

A scanner or a gauge is a measurement system typically located on a production line. Its function is to characterize the main parameters of flat materials during their manufacturing process which consequently allows to control the line.

There are three possible modes of operation:

1. Manual Control: It is performed by the operator.
2. Automatic Customer Control: The scanner transmits data to the customer’s control system.
3. Automatic Scantech Control: The manufacturing process is controlled by Scantech’s equipments.

The scanners consist of three main modules combined to meet the requirements of the customer’s application:

1. The Mechanical frames: They are adapted to the width of the material to be measured, to the constraints of space, to the environmental conditions and to the type of measurement needed.
2. The Control System which defines the internal electronic, network and software architecture of the scanners. It includes also the necessary electrical equipment.
3. The Sensors which are selected in order to provide the best measurement solution for each application. From a network and software point of view, scanners can handle any number of sensors, but available space constraints on the production line along with actual customer requirements normally limit the quantity to three or possibly four.

The scanners operate in scanning mode or in fixed point position.

In scanning mode, the material is measured along its full width (including edges) in a constant back and forth pattern. The measured path, taking into account the material movement, is shown in the figure on the left.

In almost all cases, the corresponding statistical sampling is more than enough to correctly characterize the measured quality parameters.

In “fixed point” mode, the sensor(s) is placed at a specific point across the width of the material to be measured. It only provides measurements in the production direction (machine direction).

This mode is best used when the cross profile is not very important and mainly when the process control response time in the machine direction needs to be very fast.

Mechanical frames are selected according to the material width, the type of measurement to be performed and the environmental constraints.

O-Shape Frames

“O” shaped frames are used to guide and move sensors, whose heads are located under and above the material to be measured, in a continuous back and forth pattern.

O Frames have two advantages:

Their transverse space is reduced to the line width and does not overstep too much on the side lines.
They can be manufactured in very wide widths (ten meters and even more).

But, they also have a drawback: since the sensors consist of two independent parts, typically a transmitting head and a receiving head, both moved synchronously and hence subject to variations of their alignment that may impact the measurement if the sensors design has not been thoroughly thought off.

Scantech offers four model ranges of O-shape Frames:

1. The LO1 range consists of lightweight and economic frames for measuring materials up to 4000 mm wide with all types of sensors.
2. The MO1range covers intermediate widths from 4500 to 7000 mm.
3. The HO1range is extremely robust and designed for very wide materials, for clean room environments or inversely for very harsh environments.
4. The HLO1 range is used for materials with vertical paths.

C-Shape Frames
“C” shaped Frames have a perfect geometry since transmitters and receivers have a fixed relative position. The sensors are mounted in the arms of the “C” – shaped Frame and the complete frame is continuously moved back and forth transversally across the measured material. The disadvantages are that the maximum product width that can be measured is 2.5 / 3 meters, and that sufficient space (one frame length) must be available on one side of the production line for frame travel.

C Frames are commonly used for optical sensors applications in order to optimize the measurement precision and they are also a suitable solution for applications where there is little space in the machine or vertical directions.
C Frames are essential if the application requires the complete removal of the scanner from the production line.

Scantech offers four “C” Frame model ranges:

1. The LCI1 range with sensors embedded in the C Frame arms can be used for applications with air gaps (distance between the arms) up to 700 mm. They can be installed in spaces as narrow as 200mm in the machine direction.
2. The MCI1 range with sensors embedded in the C Frame arms can be used for applications with air gaps up to 700 mm too. But the lower arm cross section is larger (250x300mm).
3. The HCI1 range with has also sensors embedded in the C Frame arms. HCI1 frames have an extremely strong structure suitable for hot or even very hot environment. The arm cross section is 400mm and the air gap can reach 4000mm.
4. The LCO1 range has external sensors fixed on the arms and not located inside the arms. The air gap is limited up to 200mm.

In the majority of the cases, SCANTECH standard models meet customer application requirements. However, sometimes, requirements such as space constraints or other special installation criteria do not match with our standards.

Please do not hesitate to indicate to us your needs. Scantech applications design office will quickly study and respond to your requirements with a proposed mechanical solution, specifically tailored to meet your application’s needs.

LO1 Gauge Frame for materials up to 4150 mm in width

A precise design for an attractive price

The LO1 series closed frames are designed for lines where the measured product width does not exceed 4150mm in width.

Eight frame sizes are available. The following table depicts the measurable width for each model and type of sensor:

The gap, which is the distance between the two sensor heads, can be adjusted from 10 to 180 mm. The adjustment depends on the type of sensor, application,thickness of the material to be measured, and safety considerations.
This frame is suitable for measured product whose pass angle with the horizontal is between 0° and 45°.

The standard product pass line (distance from the floor at which the product passes) is between 700 and 720mm, and can be reduced to 620 mm if required. For higher pass line levels the scanner is mounted on adapted legs.

Frame

The frame is manufactured with 6 mm thick steel tubes of 150 x 150 mm rectangular cross section for the horizontal beams (150x50mm for the frame uprights). Compared to other steel profiles, the tubular structure is by far the strongest both in bending and torsion. This design provides the frame an excellent mechanical stability while optimizing space.

During final assembly, the complete guiding system is attached to surfaces directly machined on the already fully welded and assembled frame. This manufacturing method ensures that head alignment is perfect in all axes and no adjusting or leveling system is necessary. An alignment deviation of less than 0,2mm is achieved in all motion axes throughout the frame. This solution avoids the on-site difficult and extremely time consuming alignment maintenance operations.

The operator side of the scanner is no wider than the frame upright (150x50mm). This small side profile minimizes obstructions for the line operators and hence facilitates easy and safe threading of the product through the scanner.

Measurement Sensor Head Guiding

The measurement head guiding system consists of two carriages equipped with linear ball bearings running on hardened chrome rails (HRC 62). The assembly, statically over determined, is extremely stable. The sensor heads are mounted on these carriages.

The carriages are pulled by timing polyurethane belts reinforced with steel cables. The belt tensioning system can be easily disassembled from the carriages.

The belts are supported throughout the frame. Therefore, the belt tension can be adjusted optimally, avoiding vibration and premature wear, thereby increases the equipment reliability.

The upper and lower belts are coupled directly via a single shaft which transmits the motion. This assembly is extremely simple and is very reliable.

The belt fastening system on the carriages can easily be disassembled. It allows decoupling the heads easily and quickly for maintenance operations (for example to clean the sensor heads or to replace the sensor windows). Re-coupling the head is very simple. No alignment operation is necessary since a mechanical device automatically determines the relative sensor positions.

Covering / Protection of the guiding and the drive systems

Except for the area of passage of the sensor supports, the scanner is completely closed by covers hence protecting the guiding system from dust and fibers. The covers are designed to be easily and very quickly removed. Optionally they can be made of aluminum in order to reduce their weight and facilitate handling.

For very harsh environments, the area of passage of the sensor supports can be completely closed and the scanner can be operated with a higher internal positive pressure to further reduce internal contamination risks.

Maintenance

Reliability and ease of maintenance were closely studied in order to minimize machine down time. All maintenance operations are designed to be very easy and fast.

Examples:

Lubrication of linear bearings: It’s done with a standard grease gun with no need to remove the covers.
Measurement head uncoupling: Again there is no need to remove covers for this operation. A hatch gives the access to the coupling system.
Head re-coupling: A mechanical system quickly resets the optimal head alignments without any type of specialized time consuming procedure.
Lubrication of pulleys: It can be done easily by removing only one cover fastened without screws.
Access to the motor and drive shaft: Again there is only one cover to remove (fastened without screws).

Electrical cabinet

All electrical components of the scanner are assembled in a cabinet mounted to the drive side of the frame. Scantech scanners are complete stand-alone machines that can be installed and set up much faster than conventional gauge systems with remote electrical cabinets that require additional wiring, testing, and interconnections troubleshooting.

MO1 Gauge Frame for materials Frame from 4500 to 6650mm in width

A precise design for an attractive price

The MO1 series closed frames are designed for lines where the measured product width ranges from 4500 to 6650mm.

Five frame sizes are available. The following table depicts the measurable width for each model and type of sensor:

The gap, which is the distance between the two sensor heads, can be adjusted from 10 to 180 mm. The adjustment depends on the type of sensor, application, thickness of the material to be measured, and safety considerations.
This frame is suitable for measured product whose pass angle with the horizontal is between 0° and 45°.

The standard product pass line (distance from the floor at which the product passes) is between 980 and 1000mm, and can be reduced to 900 mm if required. For higher pass line levels the scanner is mounted on adapted legs.

Frame

The frame is manufactured with 6 mm thick steel tubes of 250 x 150 mm rectangular cross section for the horizontal beams. The frame uprights are made with 150x40mm thick steel sheet. Compared to other steel profiles, the tubular structure is by far the strongest both in bending and torsion. This design provides the frame an excellent mechanical stability while optimizing space.

This solution avoids the on-site difficult and extremely time consuming alignment maintenance operations.

The operator side of the scanner is no wider than the frame upright (150x40mm). This small side profile minimizes obstructions for the line operators and hence facilitates easy and safe threading of the product through the scanner.

The pass line level includes mounting plates which are fixed on the operator side and mobile on the electrical cabinet side. On the mobile side, the mounting plate consists of two steel plates, one attached to the line structure and the other attached to the frame; they are linked together by roll bearings. The frame is then free to thermally expand or contract, thereby preventing possible mechanical deformations.

Anti vibration plates are also installed between the frame fixing plates and the mounting plates.

Measurement Sensor Head Guidance

The carriages are pulled by timing polyurethane belts reinforced with steel cables. The belt tensioning system can be easily disassembled from the carriages.

The belts are supported throughout the frame. Therefore, the belt tension can be adjusted optimally, avoiding vibration and premature wear, thereby increases the equipment reliability.

The upper and lower belts are coupled directly via a single shaft which transmits the motion. This assembly is extremely simple and is very reliable.

Covering / Protection of the guiding and the drive systems

Maintenance

Reliability and ease of maintenance were closely studied in order to minimize machine down time. All maintenance operations are designed to be very easy and fast.

Examples:

Electrical cabinet

HO1 Gauge frames for harsh environments, clean rooms, and large width applications

The most stable and robust frame on the market

The series HO1 Frames are extremely robust and the beams are closed above and under the material to be measured.

The highly rigid frame allows the measurement of materials up to 12 meters wide and also makes it the ideal frame for delicate measurements where a high degree of accuracy is necessary.

The absence of opening over and under the material makes it the best choice for severe environments (dust, fibers, moisture, solvents, etc.) and also for very clean applications where dust, which might be generated by the scanner guiding system, cannot be tolerated on the material.

There are twenty frame sizes in this range, with a 500 mm width difference between models. The following table depicts the measurable material width for each model and type of sensor:

The gap, which is the distance between the two sensor heads, can be adjusted from 10 to 80 mm. The adjustment depends on the type of sensor, application, thickness of the material to be measured, and safety considerations.

The standard product pass line (distance from the floor at which the product passes) is between 810 and 830mm, and can be reduced to 770 mm if required. For higher pass line levels the scanner is mounted on adapted legs.

Frame

The frame is formed by a structure consisting of horizontal beams that have a cross section of 400 x 350 mm which has an extremely high Young’s modulus (stiffness). For example, the deflection at the center of a 10 meter wide machine is less than xxxx. The resistance to torsion is also impressive. On the scanner’s drive side, electrical components are installed in a thick welded enclosure that forms a very rigid upright. On the operator side, the frame is manufactured from 40 mm thick steel plate. This frame assembly has an exceptional strength and stability.

The frame beams have side openings to allow passage of the carriages. This configuration is very practical for clean room environments because there is no risk that dust from the upper beam will fall on the material.

Another design benefit of the side opening is that dust, fiber, water or other matter from the measured material cannot fall onto the lower beam. This machine is therefore ideal for harsh environments such as non-woven material applications, float-knells, and coating or paper mill lines.

Optionally, the frames of series HO1 gauges can be opened on the operator side. In this case the upper beam is attached to the line frame and the operator side upright is then removed.

Anti vibration plates are also installed between the frame fixing plates and the mounting plates.

Air Circulation

Temperatures variations between the upper beam and lower beam can happen as the material being produced acts as a thermal shield between the two beams. In this case the two beams may not thermally expand/contract by the same amount. This results in frame deformation that cannot be compensated by the mobile mounting plate.

Even though these deformations are compensated by the sensors which are measuring the distance between the two heads constantly, Scantech philosophy is to completely avoid or limit active compensations. Thus, the HO1 frames are designed to allow a high rate air flow to circulate between and through the lower and upper beams.
This design homogenizes the temperature of the frame and avoids any mechanical deformation. The series HO1 Frames are the only ones on the market equipped with this feature.

Air circulation is an extremely effective method to ensure dimensional stability of the frame. Scantech supplies this frame on all machines where the measurements are highly sensitive. It’s the case for example, when the measured material is very thin, such as plastic bi-axially oriented film applications.

For most of the applications frame air circulation is not necessary. Nevertheless, Scantech uses it in harsh environments by blowing air directly into the guiding volume. This generates a slight over pressure so that dust and fibers cannot enter inside the beams. For example, it’s a very useful feature for non-woven material applications.

Measurement Sensor Head Guidance

The carriages are pulled by timing polyurethane belts reinforced with steel cables. The belt tensioning system can be easily disassembled from the carriages.

The belts are supported throughout the frame. Therefore, the belt tension can be adjusted optimally, avoiding vibration and premature wear, thereby increases the equipment reliability.

The upper and lower belts are coupled directly via a single shaft which transmits the motion. This assembly is extremely simple and is very reliable.

Covering / Protection of the guiding and the drive systems

For very harsh environments, the scanner can be operated with higher internal positive pressure to further reduce internal contamination risks as explained above.

Maintenance

Reliability and ease of maintenance were closely studied in order to minimize machine down time. All maintenance operations are designed to be very easy and fast.

Examples:

Lubrication of linear bearings: It’s done with a standard grease gun with through access doors that are located at both ends of the scanner.
Measurement head uncoupling: Doors at both ends of the scanner provide direct access to the coupling system.
Head re-coupling: A mechanical system quickly resets the optimal head alignments without any type of specialized time consuming procedure.
Lubrication of pulleys: It can be done easily by removing only one cover fastened without screws.
Access to the motor and drive shaft: Again there is only one cover to remove (fastened without screws).

Electrical cabinet

System

The System is the scanner’s electronic architecture, network, and software.

Scantech offers two different types of systems:

1. SSA1: This system is suitable for simple configurations where the scanner has a limited number of inputs and outputs. A single sensor can be supported. The internal network has a fixed configuration and operates at a speed of 1Mbits/sec.
2. SSA2: This system is dedicated to more complex applications. It is built around a chain of microprocessors communicating through a deterministic high-speed bus (100Mbits/sec). This topology allows various configurations of input and output capacities and supports multiple sensors, their number being limited by mechanical or space consideration and constraints.

Both systems allow the scanner to communicate with any number of other equipment (other scanners, control systems and user interfaces).

Both systems, and especially SSA2, are extremely advanced and have no equivalent on the market. For example, the sensors are systematically equipped with their own intelligence. Scantech has been developing and offering this concept for twenty years and has become the most experienced supplier in the field.

Scantech SSA1 Control System

Although dedicated to simple applications, the SSA1 system has no other equivalent system today. Apart of the SSA2, it is the most powerful, the fastest and the most integrated system on the market.

It is built around six core functions:

1. The CPU

Entirely developed by Scantech, it is a powerful onboard computer (400MHz), with high memory capacity and many communication options. Running under a Linux based real time kernel operating system, it is located inside the Scanner electrical cabinet on the drive side.

It performs the following tasks:

Manages the internal scanner bus.
Configurable communication with the drive controller.
The inputs and outputs.
Finalizes the measurement processing, especially when data from both heads is necessary to determine the correct physical quantity.
Manages the communications with the external world through a 100Mbits Ethernet network, three serial links ports, one being specially dedicated to customer communication, and one USB port for maintenance. The scanner can be connected in parallel with any number of other machines, scanners, control systems and user interfaces. This architecture has the unique advantage of providing real redundancy at the user interface level, and also eliminating any processing or computation related to the manufacturing process and measurement calculations. In other words, with the operator interface off the measurement and control system will continue to pilot the manufacturing line.
Communicates through standard protocols such as Modbus, Modbus TCP/IP and OPC.

Optionally, manages a local operator interface installed on the drive side of the scanner.
2. Internal Communication Bus

This bus has a fixed configuration and works at 1Mbits/sec. It links the master CPU to the intelligent electronic boards of the sensor heads.

3. Standard interface for all sensor kinds

The communication interface is the same for all emitting or receiving sensor heads. It includes a programmable logic device which channels (voltages, currents, temperatures …). This allows the main operating parameter to be all digitized (Voltages, current, temperatures…) at the same rate as the measurement channels. Therefore the operating parameters can be displayed as profiles similar to the measurements. This integrated oscilloscope is a unique tool, extremely powerful and useful, for the maintenance, particularly in case of remote intervention.

4. Drive System

Scantech equips it’s scanners with a brushless servo-drive with an integrated resolver. This technology combines flexibility, technical performance, and remarkable reliability.
Flexibility, since the drive controller has its own central processing unit which allows it to be easily programmed for specific functions. For example, the measurement heads can be easily programmed for a specific sequence in case of material break. Moreover, the unit constantly checks the internal drive parameters (temperature, currents, torque, etc. …).
The high performance is ensured by Brushless servo drives designed for 24 hour/ 7 day operation for robotic applications requiring quick dynamic reaction times.

5. Input and Output (I/O)

This system includes a standard set of inputs and outputs (speed acquisition, material length, some analogic and some logic I/O).

6. Local Operator interface

Optionally, SSA1 supports a local graphical operator interface. The operator can enter commands, check the scanner status, view alarms and even view the profiles measured material. The local interface is extremely useful when scanner(s) are located away from the line control rooms.

Scantech SSA2 Control System

It has been developed for managing very complex configurations. It is designed for multi-sensor applications and for configurable and flexible topology. It is by far the most advanced, powerful, fastest, integrated QCS control system available in the market.

Entirely developed by Scantech, the SSA2 system is built around a microprocessor chain, whose number may be variable, which communicate through an internal deterministic high-speed bus (100Mbits/sec). The IID Microprocessors (IID = Intelligent Interface Device) interface the specific electronic modules of the measurement system and control. A master computer manages the processors network communications with the external world; that is to say with other Scantech equipment or customer computers.

The SSA2 system has been designed around three core functions:

1. The master computer

It is a powerful onboard computer (400MHz), with a large memory capacity and many communication options, and is running under the real time Linux kernel operating system. It is located inside the Scanner electrical cabinet on the drive side.

It performs the following functions:

Manages the internal scanner bus.
Finalizes the measurement processing, especially when data from both heads is necessary to determine the correct physical quantity or when data from an other scanner or equipment is needed.
Manages the communications with the external world through a 100Mbits Ethernet network, three serial links ports, one being specially dedicated to customer communication, and one USB port for maintenance. The scanner can be connected in parallel with any number of other machines, scanners, control systems and user interfaces. This architecture has the unique advantage of providing real redundancy at the user interface level, and also of eliminating any processing or computation related to the manufacturing process and measurement calculations. In other words, with the operator interface off the measurement and control system will continue to pilot the manufacturing line.
Communicates through standard protocols such as Modbus, Modbus Ethernet and OPC.
Manages a configurable local operator interface mounted on the drive side of the scanner.

2. The Interface microprocessors (IID)

Equipped with a powerful onboard computer (400MHz), and having a large memory capacity too.They are plugged on all the scanner and control system electronic modules.
For example:

Numerical acquisition boards for detectors.
X-ray sources control boards.
Video acquisition for laser sensors.
Input and output boards.

They have the following tasks:

They fully manage the electronic modules operation, handle the measurement channel acquisitions, computations and local inputs and outputs.
They manage the communication with the internal high speed bus.

Similar to the SSA1 system, each electronic module provides 16 analog channels. This allows the main operating parameter to be digitized (Voltages, currents, temperatures…).

They are all sampled at the same frequency as the measurement channels. Therefore the operating parameters can be displayed as profiles the same way as measurements. This integrated oscilloscope is a unique tool, extremely powerful and useful for the maintenance, particularly in case of remote intervention.

3. Internal Communication Bus

It is a high speed (100 Mbits / sec) deterministic bus. Deterministic means that the frame period is fixed and well defined. The timing of each single task is therefore ensured. This bus can support any number of IID interface processors as thus any number of sensors.

The SSA2 architecture allows variable topologies and is very flexible. As for the number of sensors, the number of I/O boards is not limited too. The figure shows an example of a possible configuration. The I/O flexibility makes it very easy to build simple control loops such as line speed control, control of the rate of flow of raw material or coating knife control from any Scantech equipment.
The overall computation power is really impressive as each IID embeds a 400MHz microprocessor

Drive System

Scantech SSA2 is equipped with a brushless servo-drive with an integrated resolver. This technology combines flexibility, technical performances, and remarkable reliability.
Flexibility, since the drive controller has its own central processing unit which allows it to be easily programmed for specific functions. For example, the measurement heads can be easily programmed for a specific sequence in case of material break. Moreover, the unit constantly checks the internal drive parameters (temperature, currents, torque, etc. …).
The high performance is ensured by Brushless servo drives designed for 24 hour/ 7 day operation for robotic applications requiring quick dynamic reaction times.

Local Operator interface

SSA2 also supports a local graphical operator interface. The operator can enter commands, check the scanner status, view alarms and even view the profiles measured material. The local interface is extremely useful when scanner(s) are located away from the line control rooms.

Sensors

There are many types of sensors for online measurement and they can be classified into two (2) families:

1. Sensors that contact the measured material
2. Non-contact sensors

Scantech offers only the latter category: non-contact sensors. These sensors satisfy the vast majority of applications by means of the following four (4) technologies:

1. X-ray Sensors: Scantech is the leader in this technology and was the first to introduce in 1992 an x-ray sensor for the thickness measurement of plastic films and in 1993 for the weight of non-woven materials.
X-ray sensors are used, almost exclusively, for the measurement of the thickness of metal sheet.
2. Infrared Sensors: Scantech systematically uses these type of sensors to measure the thickness of barrier layers of multi-layer films, and often use them for the measurement of coating weights and humidity.
3. Beta Radiation Sensors: It is a technology that Scantech offers as a last resort when it is the best compromise for the measurement of thickness or weight. Beta sensors use a radioactive source which causes more and more difficulties for customers regarding legal compliances.
4. Laser Triangulation Sensors: Scantech has developed its own proprietary design. This sensor is used for measuring the thickness of inhomogeneous materials (i.e. variable density, layers of very different nature, foam…). Theses sensors can also quantify the material surface such as roughness.

Different types of sensors can be coupled on the same scanner in order to achieve other measurements. For example, an X-ray sensor coupled with a Laser triangulation sensor can measure the density of a material.

All Scantech sensors are interfaced through the internal scanner bus and possess a local intelligence allowing the direct digitization of the sensor signals and the pre-processing of measurements.

Low energy X-ray transmission sensor

The best choice when the cross profile must be finely controlled

Principle

This sensor is designed for the measurement of basis weight or thickness (when the density is constant) of relatively light or very light materials It is based on the transmission principle.

An X-ray tube located in the emitting head (source) produces a beam of X-rays which is detected and whose total energy (I0) is measured by the receiving head. When a material is placed in the space between the two heads (air-gap), part of the beam is absorbed, and only the transmitted fraction (I) is detected (fig. 1).

The transmitted beam is more or less attenuated according to the quantity of matter present in the gap. Figure 2 shows the relation between the thickness (constant density) and the remaining transmitted signal. The signal value is 100% when there is no material between the heads.

Knowing precisely this relation, and measuring, for a given material, the percentage of transmitted signal, one can determine the basis weight or thickness of homogeneous materials.

X-ray tube

An X-ray tube is an electric device which generates X-rays.
A filament (in red on figure 3) is heated by a current. It emits electrons around its surface. The target (in blue), is set to a positive voltage (accelerating voltage). The electrons are therefore accelerated and hit the target. The collisions cause the emission of X-rays. Obviously X-rays are emitted over 4π but are stopped by the tube wall except for those emitted through the window (in light blue).
The window material is selected to minimize X-ray absorption and an almost cylindrical beam of X-rays is formed (with a low taper angle of emission).

There are two principal advantages for using such a tube:

No emissions when the supply voltage is off. It is therefore very safe for maintenance interventions.
Selection of the beam energy which allows the measuring range to be optimized by adjustment of the accelerating voltage.

Detectors

Scantech develops and manufactures its own detectors. The detector of course is very important and to a large extent, it defines the performance level of the sensor. The control of detection technologies is one of the reasons for the high level of performance reached by Scantech X-ray sensors.

For proprietary reasons, Scantech does not disclose technical details about its detector technologies.

Characteristics

Scantech sensors have remarkable properties. It is the best solution for applications where a fast measurement and a precise profile are necessary, as in the case of controlling a die (e.g. cast and oriented films). They outperform by far infra-red or beta technologies.

Indeed, it is the only sensor to combine the following properties:

Astonishing range of measurement: For example with an energy level of less than 5kev (accelerating voltage lower than 5kVolts), polypropylene film from 2µm up to 2000µm can be precisely measured! This sensor reproduces very well the film edge shape of biaxially-oriented films (fig. 4 depicts a left edge).
With a slightly higher energy level, the range of measurement is significantly extended. With 7kVolts one can reach 6 to 7kg/m2.

Excellent precision: At low energy levels, the X-ray absorption interaction with the measured matter is binary. An X-ray is either completely stopped, or it passes through the matter without any energy loss and with no deviation from its trajectory (as if there were no matter). Because of these only two possibilities one obtains the best possible statistics (binominal) and therefore the best accuracy. Figure 5 depicts the typical level of accuracy that can be obtained on a finished film with the measuring system controlling the die. It is a 6.6µm thin BOPP film (capacitor film). The finished film (5.5m wide) has a 0.026µm thickness standard deviation.
Very short response time: The scanner’s excellent accuracy allows response times lower than 10 msec. Even at high scanning speeds, which are necessary to reduce the influence of the thickness variations in the machine direction, the profile is read correctly by the first scan. Thickness variations are seen with their real amplitude and are not smoothed at all. This is extremely important in order to have fast and effective die control.
The best streak resolution: The streak resolution is the best amongst all available technologies. For certain applications, Scantech has achieved resolutions of less than 0.2mm in the cross direction! The very straight X-ray beam, without any diffusion, makes such good streak resolution possible. The following figure depicts a profile zoom from a mesh application measurement, where the material pitch is 3mm. In order to obtain such a level of details the pencil beam width in the cross direction is collimated to 0.2mm!
Very easy to use: The sensor is very easy to use and no calibration is necessary for:
Any change in thickness or basis weight across the complete range.
Color changes.
Additive changes.
Re-calibration can be performed in minutes when there is a change in filler proportion and then the new calibration coefficients are stored in a recipe.
Safe maintenance. There is no emission of X-rays when the sensor is not powered. Therefore there is no safety risk when performing maintenance.
In most cases, no administrative authorization is required. For a large majority of applications a voltage of less than 5kVolts is sufficient. In this case, there is no emission around the heads of the sensor. No prior approval, authorization, or regular annual control is required in whatever countries.

Design

Although this Scantech sensor is extremely simple to use, it is very difficult to design and requires a high level of expertise.

Scantech was the first company to introduce the x-ray technology into the market for the measurement of light materials (plastic, non-woven, etc.) even though the technology has been used with much higher energies for 40 years in metallurgical applications.

Scantech owns patents for the low energy technology sensors (less than 5keV) in principal countries, although the technology has been largely copied in recent years..

Nevertheless, Scantech is 15 years ahead in terms of technological developments in this field, and its sensors have reached an unequaled level of maturity:

There is no drift with time no matter what the variations

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Glass scratch repair technique is to be customer and market demand born。 We hope that through a quick, cheap and easy process to damage the glass surface (eg scratches, from alkali, acid, and other surface defects, etc.) to perfect repair。
Today, we have successfully developed a fast and efficient glass scratch repair system, and this system a large number of experimental and demonstration and the success of the special。
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Upscale digital printing business
The perfect combination of synchro double side and high speed single-sided printing brings more applications, thus increasing your investment value.

SKYJET Synchro double side printer upscales the digital printing business.

5-meter /2.6-meter models

Please reach the brochure from “Application”\ “Download”.

Smart Synchro Double Side Printer
SKYJET Synchro Double Side printer, as SKYJET remarkable product, has been unanimously praised by world-wide customers in the past 5 years. With the endless innovation, a new model of Synchro Double Side printer has been launched. It has more features of viewable double-sided printing operation, automatic media loading and double speed single-side printing.

Synchro double side printing function
Loading media once, continuous registration between front and back images can be achieved simultaneously, 100% accuracy, without failure, and 0% reject. This can reduce consumable waste and save operating time.

Perfect Design

Integrated media loading device, efficient IR dryer, automatic print heads cleaning units and capping device, media take-up and feeding devices with clutch and air pressure rollers ensure reliable printing output.

Upscale digital printing business
The perfect combination of synchro double side and high speed single-sided printing brings more applications, therefore increasing your investment value.

SKYJET Synchro double side printer upscales the digital printing business.

FlatMaster+Roll printer

To print on whatever you want

In the past 4 years, SkyJet UV Flatbed printer has won the customers’ great favor by the superior performance price ratio and good reputation. With the largest market share in domestic market, SkyJet UV FlatMaster and GlassMaster are imported by the customers from more than 20 countries spread over America, Europe, Asia and Australia for expanding the UV printing business successfully. To meet the customers’ demand of printing on flexible material, “Flat-roll to roll” compatible model is put into market.

Main Features

Roll to roll and rigid materials holding capability achieves direct printing onto rigid materials with high resolution of 1440dpi by instant UV curing way, and convenience of environmental printing on flexible roll media .

Application filed

Applying to a variety of materials,like rigid media such as glass,ceramic tile, aluminum sheet, wooden board, billboard, acryl sheet, KT board, plexiglass, foamboard and corrugated paper,flexible materials including wall paper,glistening film, canvas, carpet, leather, paper, PVC ect.

Technical advantages:

True Flatbed design adopts a strong 4sectional vacuum table or up-down wheels built-in table to keep media stationary on a flat surface while printing to achieve accurate registration on heavy substrates; heavy duty chassis ensures many years durable time, enabling to hold heavy materials virtually up to 50mm in thickness.

Unique two ways print function in Y direction realizes printing forward or backward at ease, which makes underlay white and overlay white options easy to switch, X-beam’s return time saved as well.

Adjustable 8-level UV energy is available to suit different materials to avoid thermal deformation.

Negative pressure ink supply system controls normal colors and white ink separately and built-in temperature sensor &heater type P.H. keeps fluent and continuous print, no need automatic nozzle cleaning during printing, lots of UV ink saved every year.

Basic 4 colors, 6 colors, white and varnish configurations are available. White options of underlay white, overlay white, fill white, spot white and under color white achieve wonderful white applications.

Clear top coating varnish as a separate application is used to increase outdoor life, avoid scratch and to add or reduce gloss.

Automatic P.H. capping device prevents the nozzles from air once the carriage parks, which keep P.H. at good print condition at any time, durable time is extended.

Location pins mounted on table to load regular or irregular materials in right place, which helps ensure same print starting point in X and Y direction for batch jobs.

Specification Data

SKYJET UV FlatMaster and GlassMaster
SKY Air-ship company is one of the earliest companies which is engaged in researching and developing UV Flatbed printing equipments. It obtains sufficient technology on print heads controls, accurate ejecting, UV curable inks with large color gamut and good curable intensity. SKYJET UV Flatbed printer’s reliability has been proved for over 4 years at customers’ site with great satisfaction.

To print on whatever you want
Using environmental friendly UV technology with non-plate and non-mesh process, SKYJET UV Flatbed printer can print onto almost all the flexible and hard materials. You can achieve efficient processing with small foot print, single operation and easy use. It is good match for small to medium runs in many fields such as advertisement, decoration, glass processing, etc.

Technology Advantages:
Large and true flatbed design adopts a creative strong six-zone sectional vacuum or up-down wheels built-in table to keep media stationary on a flat surface with accurate registration. Heavy duty chassis ensures many years durable time, enabling to hold heavy materials virtually up to 100mm in thickness.

Negative pressure ink supply system controls traditional colors, white ink and varnish separately. Correct ejecting is achieved by state of fine printhead technology with built-in temperature sensor and heater. This ensures fluent and continuous print without auto cleaning during printing, much UV ink will be saved each year.

Using Konica Minolta KM512-14pl print heads, the max print resolution can reach up to 1440dpi. Caldera or Photoprint Rip software and SkyJet Manager V9.22 with “Feather” processing options get vivid and sharpness printed images.

Basic 4 colors, 6 colors, white and varnish options are available. White options of overlay white, underlay white, fill white, spot white and under color white achieve wonderful white applications. Clear top coating varnish as a separate application is used to increase outdoor durable life, avoid scratch and add or reduce gloss.

Unique two ways print function of printing forward and backward at ease, which makes overlay white and underlay white options easy to switch, and saves X-beam’s returning time.

Integrated P.H. capping device while in parking protects the nozzles from light and dust automatically, which extends print heads using time and reduces ink usage.

The bed is equipped with media locating pins for accurate materials replacement, which results in repeated accuracy between prints.

More application
Applicable to a wide range of materials, including hard media like glass, ceramic tile, composite aluminum, metal, wood, stone, billboard, acryl, Plexiglas, foam board, packaging paper, and flexible media like wall paper, glistening film, canvas, carpet, leather, paper and more.

Technical Specification of FlatMaster

What’s GlassMaster for?
SKYJET UV Glass Master has an up-down wheels table, which is convenient to load or upload heavy large size materials, and it is good match for large batch of glass, wood, stone and other heavy materials processing.

GlassMaster with Up-down wheels

Technical Specification of GlassMaster
GLASSMASTER3022

Print Area: 3.05mX2.2 m

Table Type: Up-down Wheels Table

Max Printing Speed: 24m2

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GLASS MANUFACTURER PRODUCT LIST
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Hot Sales

Roll to Roll Printer

Textile Printer

Double Side Printer

UV Flatbed Printer

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GLASS MANUFACTURER CONTACT INFO
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Add: #5, A-2, No.3 Street, Economy& Technology Development Zone, Shenyang City, China , 110141

Mark Ma International Sales Director [email protected] ; [email protected]

David Liu Sales Manager [email protected]

Australia, UK, Ireland, South Africa, Argentina, Netherlands, Belgium, Thailand, Vietnam

Evan Song Sales Manager [email protected]

Italy, Russia& CIS Countries, Northern Europe, Brazil, Indonesia, Algeria, Swizerland, Austria

Jack Long Sales Manager [email protected]

Spain, France, India, Pakistan, Egypt, Saudi A, UAE, Peru, Colombia, Romania, Hungary, Portugal

Peter Jiang Sales Manager [email protected]

Germany, Poland, Greece, Mexico, Malaysia, Singapore, Japan, Korea, Turkey, Bulgaria

Li Tao Technical Support& Coordinator [email protected]

Office Tel: 0086-24-25813966 ; 0086-24-25818868( 8:30AM-17:15PM)

Mobile Phone:0086-133 5249 5260( 7:00AM-23:00PM)

Fax: 0086-24-25818868

Website: www.skyair-ship.com

Email: [email protected]

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GLASS MANUFACTURER COMPANY PROFILE
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Sky Air-ship Digital Printing Equipment Co., Ltd was established in 1992. We are one of the pioneers who specialize in research and development of digital printing equipments in mainland. We have been approved as the high and new technology enterprise by state. “SKYJET” printer adopts a unique cylinder & arch-shaped printing structure, which is equipped with synchro double-side printing function. It is the exclusive type of printer that is applied for national patents on transmission structure as well.

“SKYJET”, as one of the trademarks of Sky Air-ship Company, has become a famous brand by the effort of all SKYJET staff in past 20 years. As the member of council of Sub-association of Inkjet Printing Association of China, Sky Air-ship Company participates in drafting out “National Standard of the Chinese Wide Format Digital Printing & Press Machine” .

Sky Air-ship headquarters, occuping12000 square meters as the manufacturing base, has more than 150 employees. We have strong R & D team, which leads to more than ten exclusive patent technologies, and cooperating with international companies. As the professional, productive and creative printing equipment manufacturer, ”SKYJET” has been praised by all the customers around the world. SKYJET UV Flatbed Printer has the largest market share among the similar products in mainland. SKYJET has exported all series of printers to more than 60 countries, including USA, Western and Eastern Europe, Asia-Pacific, South America, Africa, etc

“Smatch” as another trademark under Sky Air-ship is being launched in October of 2011. “Smatch” series products are super match for industrial digital printing applications. Welcome to visit the web pages to get more detailed information http://skyair-ship.net.h12.99600.cn/.

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Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum Press Machine

Wood Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum
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+Wood Door Vacuum Laminating Machine Press Machine
1-Two working tables and two independent Vacuum Filming Systems
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+Silicone Sheet for Wood Door Vacuum Laminating Machine Vacuum Press Machine
-Product use: The silicone sheet is for Vacuum Filming Machines(Vacuum
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-Common specifications: 2*1350*2750, 3*1600*3000, Special
specifications of silicone sheet can be customized.

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Tensile strength
(Mpa) Tearing strength
(N/mm) Hardness
(Shore A) Breaking extensibility % Color
Pattern

9.0 32 50~70 650 Grey transparent Two sides smooth

+ How to Use Wood Door Vacuum Filming Machines(Vacuum Laminating
Machine/Vacuum Press Machine) Correctly