Mechanical Loading up&nbs Full-automatic Lay-up&nbs PVB Film Paver

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GLASS MANUFACTURER MAIN PRODUCT                                
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Glass Loading Table LW-SPT3725

1.Usage of Mechanical Glass Loading Table

The glass is picked up by mechanical automatic loading table, frequency conversion, and then feeds into the loading section of the washing machine at the same speed.

2.Technical Parameter：

2.1Max glass size: 3700mm*2500mm

2.2Way of turning: mechanical

2.3Transmission speed: 0.6~5.5m/min (frequency conversion)

2.4Tilt angel：95°~105° (changeable)

2.5Power: 6.35KW

2.6Height of transmission roller table: 900mm+20mm

Glass Loading Table LW-SPT6025

1. Structural Features

For this machine, we adopt electrical push rod to tilt and pick up the glass sheet. The walking motor is used for frequency conversion of motor speed and the tilting section is self-locked to ensure the safety of tilting the glass sheet. The PLC control program is regulated through the master control cabinet concentrated by manual or automatic control and displayed on the touch panel.

2.Technical Parameter：

2.1Max glass size: 6000mm*2500mm

2.2Way of turning: mechanical

2.3Transmission speed: 0.6~5.5m/min (frequency conversion)

2.4Tilt angel：95°~105° (changeable)

2.5Power: 14Kw/380V/50Hz

2.6Height of transmission roller table: 940mm+20mm

Scissor-type Walking Suction

Design features:

The suction plate is of strong suction and high resetting accuracy, besides, it can lift and walk steadily, safe is reliable.

Semi-automatic Lay-up Suction

Usage and Technical Parameter

The lay-up section is one of the key parts of the laminated glass production line. It should be installed in the dehumidified, thermostatic and clean room. The positioning, PVB film paving and transmission of laminated glass can be accomplished by this section.

The lay-up section is made up of three separated driving conveyors, that is, positioning conveyor I, positioning conveyor II and transitional conveyor. The whole line is controlled by PLC which features that velocity difference among washing machine, lay-up section and prepress machine could be coordinated. In real production, the speed of lay-up section and prepress machine is slower than that of washing machine, so the whole line doesn’t run at the same speed. If the production line runs at the same speed, only the slowest speed is available. In that case, it will be of low production efficiency, but frequency conversion solves this problem and improves productivity.

Automatic Pre-positioning Conveyor

Design Feature:

Self convergent technology is applied in the automatic pre-positioning machine, which ensures that the glass could be at the given position after cleaning and then picked by the suction plate.

Full Automatic laminated Glass Prodution Line

I Technical Parameters of the Production Line

1.1 Max Glass Size:2440mm×6000mm

1.2 Min Glass Length: 420mm

1.3 Min Glass Width: 300mm

1.4 Glass Thickness: 4~80mm

1.5 The Total Length of the Front Equipments: 36290mm

1.6 The Total Power of the Front Equipments: 166.85Kw

II  Composition of the production line

2.1Automatic Mechanical Glass Loading Table

2.2Glass Cleaning &Drying Machine

2.3Automatic Preliminary Positioning Conveyor

2.4Extendable Lay-up Table

2.5Automatic walking suction

2.6Automatic PVB Film Paver

2.7Speed-adjustable Transmission Conveyor

2.8Infrared-heating Preliminary Pressing Machine

2.9Mechanical Tilt Table

2.10Infrared-heating Glass Autoclave

Automatic Walking Suction

Design Feature:

The automatic walking suction lifting frame is suitable for glass bigger than 500X500mm, the vavle used in suction plate is from Germany. Each single sheet glass will be automatically sucked by the suction lifting frame after positioning, the suction plate switching is automatic. The glass laminating with PLC control is finished in lay-up section, the whole process is automatic and with high precision.

PVB Film Paver-Semi automatic Line

Design Feature:

It is operated by hand and with good self locking, simple operation and safety and reliability.

PVB Film Paver-Automatic Line

Design Feature:

We adopt electric drive to pave and roll back the film, and the automatic measurement and cutting appliance for the film paver, which can calculate the required length of the PVB film accurately and cut the film at the same time. The three rolls of film are laid flatly, which is convenient and easy and the film can be changed rapidly and conveniently

Mechanical Tilt Table— LW-DDXP6025

1． Technical Parameters

1.1 Max glass size: 6000mm*2500mm

1.2 Min glass size: 1000mm*1000mm

1.3 Glass thickness: 10~40mm

1.4 Max glass weight: 1200Kg

1.5 Way of turning: mechanical

1.6 Transmission speed: 0.6~5.5m/min (frequency control)

1.7 Conveying type: roller convey

1.8 Tilt angel：75°~85° (changeable)

1.9 Height of roller table: 940mm±20mm

1.10 Power: 5Kw/380V/50Hz

1.11 Outer dimension: 6000mm*2450mm*940mm

1.12 Weight: 4600KG

2． Design Features

2.1 The glass is picked by electric handspike. The motor that controls walking is frequency conversion and the motor that controls tilting is self-locked, which ensures the safety of glass tilting. This machine is controlled by PLC with digital display, either manual operation or automatic operation is finished by the master control cabinet.

Mechanical Tilt Table— LW-DDXP3725

1． Technical Parameters

1.1 Max glass size: 3700mm*2500mm

1.2 Min glass size: 1000mm*1000mm

1.3 Glass thickness: 10~40mm

1.4 Max glass weight: 800Kg

1.5 Way of turning: mechanical

1.6 Transmission speed: 0.6~5.5m/min (frequency control)

1.7 Conveying type: roller convey

1.8 Tilt angel：75°~85° (changeable)

1.9 Height of roller table: 940mm±20mm

1.10 Power: 5Kw/380V/50Hz

1.11 Outer dimension: 3600mm*2450mm*940mm

1.12 Weight: 2300KG

2． Design Features

2.1 The glass is picked by electric handspike. The motor that controls walking is frequency conversion and the motor that controls tilting is self-locked, which ensures the safety of glass tilting. This machine is controlled by PLC with digital display, either manual operation or automatic operation is finished by the master control cabinet.

Autoclave LWDY2860

Technical Parameter

Autoclave LWDY3560

Technical Parameter

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GLASS MANUFACTURER PRODUCT LIST
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Mechanical Loading T

Glass Washing &

Semi-automatic Lay-

up&nbs

Full-automatic Lay-up&nbs

PVB Film Paver

Infrared Preliminary

Mechanical Tilt Tabl

Infrared-heating Autoclav

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GLASS MANUFACTURER CONTACT INFO
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Suizhong Binhai Economic Zone Lewei Science & Technology Development Co., Ltd

Address:No9， Yanshan Road, Suizhong Binhai Economic Zone , Liaoning Province

TEL:+86-429-6331858 6795898

Mobile:13733359626 13933528728

Fax:+86-429-6795898

E-mail:[email protected]

website:www.lw-autoclave.com

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GLASS MANUFACTURER COMPANY PROFILE
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Lewei Science & Technology Development Co. Ltd. is a High-tech enterprise which specializes in developing and manufacturing Infrared Heating Laminated Glass Production Line. It is the special equipment for the production of laminated glass, safety glass and bullet-proof glass.Our company operates under the management of ISO:9001:2000 system, and has got CE approval.

The whole Automatic Laminated Glass Production Line consists of Mechanical Glass Loading Table, Glass Cleaning & Drying Machine, Automatic Preliminary Positioning Machine, Adjustable Lay-up Table, Automatic Walking suction, Electric PVB Paver, Preliminary Heating & Preliminary Pressing Machine, Tilt Table and Infrared Heating Glass Autoclave. PLC control system is adopted in the whole working process of our equipments, which makes the production line control easily and reliable.

With high efficient energy-saving product and sincere services, Lewei accomplished excellence achievement. The products are well sold in both foreign and domestic markets. The company won favorable comments of more than 80 customers from over 20 provinces in China, and the products are well accepted by customers abroad, namely, Brazil, Macedonia, Kenya, Puerto Rico, India, Iran, Bengal, Thailand, Argentina, Vietnam, Korea and Indonesia.

Facing new challenges and opportunities, the company’s core values are : Technology innovation, energy saving and environment friendly, market oriented, sincere services, fully dedicated to the exploitation of advanced glass processing equipment.

If you are looking for any glass products in China, or need any help of glass(specially laminated glass, smart glass) in China, just send an email to [ [email protected] ] , and you will get the answers of what you need in 24 hours. To learn more, please go to www.HelloGlass.com .